
Automation has changed the large format print industry. It makes production quicker, smarter, and more effective. Using new technology helps simplify tasks, fix mistakes, and make better products. Companies that don’t use automation might lose to others who do.
To stay ahead in 2025, businesses must use automation. It’s not just about keeping up but growing in a fast-changing market.
Key Takeaways
Use automation to make printing faster and more efficient. It lowers mistakes and makes products better.
Try AI and machine learning to improve printing steps. These tools can change settings and work faster using old data.
Get advanced software to make printing easier. Programs like EFI Fiery Prep-it save materials and cut waste.
Use cloud printing for more flexibility and lower costs. It lets you manage printing from anywhere and needs less expensive equipment.
Train workers to learn new technology. Training often builds confidence and helps them use automation tools well.
Current Trends in Large Format Print Automation

Automation is changing how large format printing is done. New technologies make work faster, easier, and more accurate. Let’s look at the main trends shaping this change.
AI and Machine Learning in Print Workflows
AI and machine learning are improving print workflows. They study data to make processes better and easier. For example, machine learning adjusts settings like resolution and colors using past data. This makes prints look better and keeps them consistent.
AI also boosts productivity by picking the best print speeds. It checks material type and design difficulty to avoid delays. AI can also create custom settings to meet customer needs better.
Performance Metric | What It Does |
---|---|
Print Quality | Adjusts resolution and colors for better results. |
Print Speed | Finds the best speed to save time. |
Personalization | Customizes settings to make customers happier. |
Using AI in your work makes printing faster and results better.
Robotics for Precision and Efficiency
Robots are also improving large format printing. Cobots, or helper robots, do repetitive tasks perfectly. This lets your team focus on harder jobs. Robots work faster and make fewer mistakes.
New robots have vision tech for super-accurate work. They can handle tiny details, which is great for tricky designs or 3D printing. Robotic arms can keep working even if something goes wrong. This saves time and ensures good results.
Adding robots to your work makes printing more precise and efficient.
Advanced Print Management Software Solutions
Modern software helps manage large format printing better. These tools handle tasks like planning jobs and using materials wisely. This reduces waste and saves money.
For example, EFI Fiery Prep-it makes job setup easy and cuts mistakes, saving 10% on materials. Zünd PrimeCenter uses smart nesting to reduce waste. Theurer.com C3 plans better routes, saving time and fuel.
Software | Benefits | Impact |
---|---|---|
EFI Fiery Prep-it | Easy job setup, fewer mistakes | Saves 10% on materials |
Zünd PrimeCenter | Smart nesting, less waste | Uses materials more efficiently |
Theurer.com C3 | Better route planning | Saves time, fuel, and lowers emissions |
These tools make work smoother and help you grow. Using advanced software keeps you ahead in large format printing.
Key Advancements Driving Automation in Large Format Print
Automation in large format printing keeps improving with new ideas. These changes make printing faster, greener, and more effective.
Cloud-based Printing for Remote Operations
Cloud printing has changed how printing is managed. It lets you control printing from anywhere, without needing costly equipment. This is helpful as more people work remotely.
Cloud printing lowers costs by reducing hardware needs.
The Cloud Print Market may grow from $6.63 billion in 2025 to $12.68 billion by 2034, growing 7.47% yearly.
More people want remote printing because remote work is increasing.
Using cloud printing makes work easier and saves money. It also helps you adjust to new work trends.
Sustainable Automation Practices for Eco-Friendly Production
Being eco-friendly is now a must in printing. Automation helps cut waste and save energy while staying efficient.
For example, Zünd PrimeCenter software uses materials wisely with smart nesting. This reduces waste. HP Pagewide printers use six colors and work faster. They give great results while saving resources.
Technology | What It Does | Benefits |
---|---|---|
Boosts automation and productivity. | Led print automation for over 10 years. | |
Fiery XF 7 | Updated software for inkjet printers. | Makes printing 5x faster. |
Xerox Versant 3100 | Fixes color and paper jams automatically. | Saves time and effort. |
HP Pagewide Printer | Prints with six colors for custom designs. | Works faster and saves time. |
Using these eco-friendly tools lowers waste and keeps production strong.
Augmented Reality Integration in Design and Production
Augmented reality (AR) is changing how designs are made and printed. It helps you see designs in real life before printing. AR reduces mistakes and speeds up decisions.
Studies show AR can cut downtime by 50%. It also makes training faster and improves quality. AR ads get 4.7 times more views than regular ones. They are shared 342% more and hold attention for over 30 seconds, compared to 2-3 seconds for normal ads.
Using AR helps you make creative designs and work faster. It gives your business an advantage.
Challenges in Using Automation for Large Format Printing
Automation has many advantages, but it also has problems. These issues can slow progress and hurt profits if not fixed.
High Costs and Profit Concerns
Automation needs a lot of money to start. Buying new machines, software, and upgrades can be expensive. Training workers to use these systems also costs money.
It’s important to know all the costs. For example, you need to think about buying or leasing equipment, monthly supplies, and repair contracts. Profits depend on saving labor, product prices, and how fast you break even.
Profit Factors | |
---|---|
Equipment cost | Monthly income |
Lease or buy decision | Product profit margins |
Supply costs | Labor savings |
Repair and maintenance fees | Time to break even |
Training expenses | Staying competitive |
To solve these problems, compare costs and benefits. This helps you make smart choices for your business.
Training Workers and Skill Shortages
Automation uses advanced tools that need special skills. But there aren’t enough skilled workers in printing. Training your team takes time and money.
Without training, workers may find it hard to adjust. This can cause delays and make it tough to handle small or quick jobs.
Tip: Offer regular training to improve worker skills. This boosts confidence and helps them use new tools better.
Matching Automation with Old Systems
Adding automation to old systems can be tricky. Many companies use outdated tools that don’t work with new technology. This means you might need extra upgrades or custom fixes.
For example, managing more products and faster deadlines can stress old systems. Automation can help, but only if your setup can handle it.
To fix this, check your current systems before adding automation. Pick solutions that fit now and in the future.
Strategies to Solve Automation Problems
Slowly Adding Automation Tools
Adding automation slowly helps control costs and avoid problems. Start by automating simple tasks like scheduling or moving materials. This cuts down on manual work and makes things run smoother. For example, automated workflows can handle more jobs daily, helping businesses earn more money.
Focus on fixing problem areas first. Automating online job orders, for instance, makes it easier to manage quick, small jobs. Taking it step by step makes the change easier and shows benefits early on.
Picking Flexible and Scalable Tools
Choose tools that grow with your business. Scalable and flexible solutions are a smart choice. Low-code platforms let you set up automation fast, even without tech skills. Ready-made tools also help automate tasks and improve efficiency.
Scalable tools save time and give faster results. They improve things like how quickly you handle tasks or onboard clients. By picking tools that fit your needs, you can stay ahead in a changing market.
Training Workers and Managing Changes
Training workers is key to using automation successfully. Employees need to learn how to use new tools well. Regular training helps them remember what they learn and feel confident about changes.
Tracking things like how quickly workers adopt tools shows why training matters. Companies with good training see happier and more engaged workers. Testing before and after training shows how much workers improve. By focusing on training, you get more value from automation and build a stronger team.
Future Outlook for Large Format Print Automation

Industry-wide Adoption Trends by 2025
By 2025, automation will be common in large format printing. More businesses are using AI, robots, and cloud tools to stay ahead. These technologies make work faster, reduce mistakes, and improve efficiency. For example, AI has cut production time by nearly 19%. It has also reduced delays by about 33%. These changes show how automation helps meet deadlines and create better products.
Sustainability is also a big focus. Companies are using greener options like latex inks and recyclable materials. This helps the environment and attracts eco-friendly customers. As more businesses go green, automation will help them save money and stay profitable.
Examples of Successful Automation Implementations
Many companies have added automation to their printing processes. For example, AI tools have saved up to $1,800 a month on inventory. Automated quality checks have improved product consistency with less human effort.
Digital printing has changed how marketing materials are made. It allows fast, high-quality prints with easy customization. This helps businesses meet customer needs quickly and stay competitive.
Another example is smart nesting software, which uses materials more efficiently. It reduces waste and lowers costs. These tools also support eco-friendly practices, making them valuable for the industry.
The Role of Innovation in Staying Competitive
Innovation is key to success in large format printing. New ideas like digital printing and eco-friendly methods have improved quality and cut costs. They also speed up production, helping businesses meet customer demands.
Using green materials and automation boosts efficiency and attracts eco-conscious buyers. Companies that adopt these innovations can stay competitive in a changing market. By investing in new technologies, businesses can grow and stay profitable in the future.
Automation has changed large format printing by making it quicker and cheaper. Most experts see its benefits, with 77% wanting to automate. Over half believe it can save money. But old systems and low spending on new tools slow progress.
To stay ahead, follow automation trends. Begin with small changes and choose tools that can grow with you. Train your workers to use these tools well. This way, your business can grow and succeed in the changing print world.
FAQ
What is the main benefit of automation in large format printing?
Automation helps by making work faster and easier. It reduces mistakes, saves time, and keeps quality steady. You can also save money by using materials wisely and improving workflows.
How can small businesses afford automation?
Start with simple tasks like planning jobs or moving materials. Choose tools that fit your budget and can grow with you. Renting equipment or using cloud tools can lower starting costs.
Tip: Focus on areas that save the most money first.
Will automation replace jobs in the printing industry?
Automation doesn’t take away jobs; it changes them. It does boring tasks so workers can do creative ones. Training helps workers stay important in the changing industry.
How do I know if my current systems are compatible with automation?
Check your tools and software to see if they match new tech. Many automation tools can work with older systems or offer upgrades to connect them.
Is automation eco-friendly?
Yes, automation helps the environment. It cuts waste by using materials better and saves energy. Tools like smart software and green printers help you stay eco-friendly and productive.
Note: Being eco-friendly can attract customers who care about the planet.